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This section includes 382 Mcqs, each offering curated multiple-choice questions to sharpen your Mechanical Engineering knowledge and support exam preparation. Choose a topic below to get started.
1. |
State whether the following statement is true or false about Magnetic abrasive finishing. “Mirror finishing, removed burrs with lowering the accuracy of the shape are achieved by MAF.” |
A. | true |
B. | false |
Answer» C. | |
2. |
State whether the following statement is true or false about Magnetic abrasive finishing. “Higher rates of material removal are obtained, with an increase in amplitude and frequency.” |
A. | true |
B. | false |
Answer» B. false | |
3. |
State whether the following statement is true or false about magnetic abrasive finishing. “Increasing the magnetic flux density raises the rate of material removal in finishing.” |
A. | true |
B. | false |
Answer» B. false | |
4. |
State whether the following statement is true or false about Magnetic abrasive finishing. “Vibratory motion that is axial, is introduced in the magnetic field by the oscillation of magnetic poles.” |
A. | true |
B. | false |
Answer» B. false | |
5. |
State whether the following statement is true or false regarding the limitations of ECM. “In electrochemical machining, duplicating the tool is easier.” |
A. | true |
B. | false |
Answer» C. | |
6. |
State whether the following statement is true or false regarding the limitations of ECM. “In ECM, cleaning and oiling of work piece need not be done after machining.” |
A. | true |
B. | false |
Answer» C. | |
7. |
Compared to other processes, machining is done at voltages for high rates of material removal. |
A. | low |
B. | medium |
C. | high |
D. | very low |
Answer» D. very low | |
8. |
ECM is used to the sharp edges produced after rough cuts. |
A. | enhance |
B. | dull |
C. | improve |
D. | none of the mentioned |
Answer» C. improve | |
9. |
The cost of additional control hardware remain a fraction of total machining cost. |
A. | small |
B. | large |
C. | equal |
D. | none of the mentioned |
Answer» B. large | |
10. |
Machining conditions leading to high accuracy are associated with surface roughness and productivity. |
A. | greater, greater |
B. | smaller, greater |
C. | greater, smaller |
D. | smaller, smaller |
Answer» C. greater, smaller | |
11. |
What is the value of the overcut that is obtained using ECM? |
A. | 0.3 mm |
B. | 0.5 mm |
C. | 0.7 mm |
D. | 0.9 mm |
Answer» C. 0.7 mm | |
12. |
It is difficult to machine inner radii smaller than and outer radii less than |
A. | 0.1 mm, 0.2 mm |
B. | 0.5 mm, 0.8 mm |
C. | 0.8 mm, 0.5 mm |
D. | 0.2 mm, 0.1 mm |
Answer» D. 0.2 mm, 0.1 mm | |
13. |
Tool insulation that the side machining action is needed in the process of ECM. |
A. | limits |
B. | enhances |
C. | maintains |
D. | none of the mentioned |
Answer» B. enhances | |
14. |
Between which values does the side gap’s surface roughness vary? |
A. | >1 µm |
B. | >3 µm |
C. | >5 µm |
D. | >7 µm |
Answer» D. >7 µm | |
15. |
State whether the following statement is true or false about electrolyte in ECM. “Machinability in ECM is enhanced, when electrolyte is heated.” |
A. | true |
B. | false |
Answer» B. false | |
16. |
State whether the following statement is true or false regarding the working principles. “In ECM, grain boundary attacks remove the grains through electrolytic forces.” |
A. | true |
B. | false |
Answer» B. false | |
17. |
State whether the following statement is true or false regarding the electrolytic solution. “In ECM, formation of passive film is recommended.” |
A. | true |
B. | false |
Answer» C. | |
18. |
State whether the following statement is true or false regarding the theory of ECM. “Application of P.D (potential difference) lead to occurrence of several reactions.” |
A. | true |
B. | false |
Answer» B. false | |
19. |
State whether the following statement is true or false regarding the applications of CHM. “Removal of thin surfaces, prior to inspection, is done for detection of hidden defects.” |
A. | true |
B. | false |
Answer» B. false | |
20. |
Which of the following non-metallic materials can be machined using the Chemical milling process? |
A. | plastics |
B. | glass |
C. | ceramics |
D. | all of the mentioned |
Answer» E. | |
21. |
Which of the following is the most popular application for weight reduction of aerospace components? |
A. | shallow cuts |
B. | deep cuts |
C. | very deep cuts |
D. | none of the mentioned |
Answer» B. deep cuts | |
22. |
Which of the following metals can be machined using the Chemical milling process? |
A. | copper |
B. | zinc |
C. | steel |
D. | all of the mentioned |
Answer» E. | |
23. |
State whether the following statement regarding the limitations of CHM. “Welded areas etch, at a rate that is same as base metal.” |
A. | true |
B. | false |
Answer» C. | |
24. |
State whether the following statement is true or false about advantages. “Extensive web areas and decorative finishes are not possible using CHM.” |
A. | true |
B. | false |
Answer» C. | |
25. |
State whether the following statement is true or false regarding the advantages? “Capital cost of equipment, for machining large components, is relatively high.” |
A. | true |
B. | false |
Answer» C. | |
26. |
State whether the following statement is true or false regarding the advantages of CHM. “As there are no stresses induced, machining of delicate parts is possible.” |
A. | true |
B. | false |
Answer» B. false | |
27. |
The depth of cut tolerances increases when machining depths at high machining rates. |
A. | very smaller |
B. | smaller |
C. | medium |
D. | larger |
Answer» E. | |
28. |
State whether the following statement is true or false regarding surface finish in CHM. “The surfaces, which are machined using Chemical milling, will have regular lay pattern.” |
A. | true |
B. | false |
Answer» C. | |
29. |
State whether the following statement is true or false about etching rates. “As the etching rate increases, low surface roughness values occur.” |
A. | true |
B. | false |
Answer» B. false | |
30. |
State whether the following statement is true or false about Chemical milling. “Maskants, applied on work pieces, are not responsible for CHM process.” |
A. | true |
B. | false |
Answer» C. | |
31. |
State whether the following statement is true or false about etchants. “Etchants are used for controlling H2 absorption in case of Ti alloys.” |
A. | true |
B. | false |
Answer» B. false | |
32. |
State whether the following statement is true or false regarding maskants. “After etching, maskants should be removed easily and inexpensively.” |
A. | true |
B. | false |
Answer» B. false | |
33. |
State which of the following statement is true or false regarding Chemical milling. “Maskants are generally used in CHM, to protect the work piece from the etching chemical agent.” |
A. | true |
B. | false |
Answer» B. false | |
34. |
State whether the following statement about Chemical milling is true or false. “At higher temperatures, faster etching rates occur in Chemical milling.” |
A. | true |
B. | false |
Answer» B. false | |
35. |
Special coatings applied on work piece materials in order to protect them from chemical reaction are known as |
A. | maskants |
B. | protective coverings |
C. | protective varnishing |
D. | none of the mentioned |
Answer» B. protective coverings | |
36. |
Which type of thin cast layer is produced when we use EBM? |
A. | thin layer |
B. | thick layer |
C. | no layer |
D. | all of the mentioned |
Answer» B. thick layer | |
37. |
How are the production times for a material in electron beam machining? |
A. | very small |
B. | small |
C. | moderate |
D. | long |
Answer» E. | |
38. |
How much is the capital equipment cost of equipment used in EBM? |
A. | very low cost |
B. | low cost |
C. | moderate cost |
D. | high cost |
Answer» E. | |
39. |
There is no limitation imposed on which of the following factors in EBM? |
A. | material ductility |
B. | surface hardness |
C. | surface reflectivity |
D. | all of the mentioned |
Answer» E. | |
40. |
Which of the following are the advantages of EBM process? |
A. | drilling rates |
B. | no distortion |
C. | high accuracy |
D. | all of the mentioned |
Answer» E. | |
41. |
1 and 16000 Hz in Electron beam machining. |
A. | ± 10 % |
B. | ± 20 % c) ± 30 % d) ± 40 % |
Answer» B. ± 20 % c) ± 30 % d) ± 40 % | |
42. |
What is the value of largest diameter of the hole drilled on EBM? |
A. | 0.5 mm |
B. | 1.0 mm |
C. | 1.5 mm |
D. | 2.0 mm |
Answer» D. 2.0 mm | |
43. |
What is the value of energy required for bond breaking? |
A. | 10 to 20kv |
B. | 20 to 30kv |
C. | 30 to 40kv |
D. | 40 to 50kv |
Answer» B. 20 to 30kv | |
44. |
What is the value of maximum depth of the hole drilled on EBM? |
A. | 10 mm |
B. | 20 mm |
C. | 30 mm |
D. | 40 mm |
Answer» D. 40 mm | |
45. |
Which of the following are the applications of EBM? |
A. | hole drilling |
B. | slotting |
C. | perforation of thin sheets |
D. | all of the mentioned |
Answer» E. | |
46. |
Which of the following lenses are used for refocussing the electrons in EBM process? |
A. | magnetic lens |
B. | electronic lens |
C. | magnetic & electronic lens |
D. | none of the mentioned |
Answer» D. none of the mentioned | |
47. |
What are the values of power densities used in the EBM process? |
A. | 0.05 mw/mm2 |
B. | 0.55 mw/mm2 |
C. | 1.55 mw/mm2 |
D. | 2.55 mw/mm2 |
Answer» D. 2.55 mw/mm2 | |
48. |
How much amount of energy is required for machining using PBM? |
A. | low |
B. | moderate |
C. | high |
D. | very high |
Answer» B. moderate | |
49. |
Which of the following chemicals are used in PBM? |
A. | harmful chlorinated fluorocarbons |
B. | acid cleaning chemicals |
C. | dissolvable solvent chemicals |
D. | none of the mentioned |
Answer» E. | |
50. |
What are the disadvantages of PBM? |
A. | large power supplies |
B. | heat produced |
C. | toxic fumes produced |
D. | all of the mentioned |
Answer» E. | |