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This section includes 335 Mcqs, each offering curated multiple-choice questions to sharpen your Mechanical Engineering knowledge and support exam preparation. Choose a topic below to get started.
1. |
A term used to describe the range of radiation intensities falling on the film during exposure is: |
A. | Film contrast |
B. | Radiographic contrast |
C. | Subject contrast |
D. | Radiographic sensitivity |
Answer» C. Subject contrast | |
2. |
The term used to describe the reaction of human reproductive cells, to ionizing radiation is: |
A. | Genetic effects |
B. | Somatic effects |
C. | Corpuscular effects |
D. | Hematological effects |
Answer» B. Somatic effects | |
3. |
The term used to describe the reaction of human cells, other than reproductive cells, to ionizing radiation is: |
A. | Genetic effects |
B. | Somatic effects |
C. | Corpuscular effects |
D. | Hematological effects |
Answer» C. Corpuscular effects | |
4. |
The amount of radioactivity which corresponds to 3.7 1010 disintegrations per second is called: |
A. | 0.01 gray (1 rad) |
B. | 1 Farad |
C. | 37 GBq (1 curie) |
D. | 10 mSv (1 roentgen) |
Answer» D. 10 mSv (1 roentgen) | |
5. |
A method of compensating for the dead zone or near surface resolution problems is to: |
A. | Inspect all areas of the test piece twice to assure repeatability of indications |
B. | Re-inspect from the opposite side of the test piece if geometry permits |
C. | Re-inspect using a higher energy pulse |
D. | Re-inspect using a higher frequency transducer that does not have a dead |
Answer» C. Re-inspect using a higher energy pulse | |
6. |
When a small diameter tube is placed in a glass of water, water rises in the tube to a level above the adjacent surface. This is called: |
A. | Viscosity |
B. | Capillary action |
C. | Surface tension |
D. | Barometric testing |
Answer» C. Surface tension | |
7. |
A penetrant process in which excess penetrant is removed with an organic solvent is called: |
A. | Solvent removable |
B. | Water washable |
C. | Post-emulsified |
D. | Dual method |
Answer» B. Water washable | |
8. |
A penetrant process which employs an emulsifier as a separate step in the penetrant removal process is called: |
A. | Solvent removable |
B. | Water washable |
C. | Post-emulsified |
D. | Dual sensitivity method |
Answer» D. Dual sensitivity method | |
9. |
Which of the following statements accurately describes the capabilities of liquid penetrant testing? |
A. | Liquid penetrant testing is useful for locating subsurface discontinuities in a test piece |
B. | Liquid penetrant testing is useful for locating discontinuities in porous materials |
C. | Liquid penetrant testing is useful for locating discontinuities which are open to the surface in non-porous materials |
D. | none of the above |
Answer» D. none of the above | |
10. |
How is the size of a liquid penetrant indication usually related to the discontinuity it represents: |
A. | Larger than |
B. | Smaller than |
C. | Equal to |
D. | Not related to |
Answer» B. Smaller than | |
11. |
Which of the following discontinuity types could typically be found with a liquid penetrant test? |
A. | Internal slag in a weld |
B. | Internal slag in a casting |
C. | Sensitization in austenitic stainless steel |
D. | Fatigue cracks |
Answer» E. | |
12. |
Which of the following chemical elements are normally held to a minimum in liquid penetrant materials, when testing stainless steel and titanium? |
A. | Hydrogen |
B. | Chlorine |
C. | Carbon |
D. | Oil |
Answer» C. Carbon | |
13. |
Which of the following chemical elements are normally held to a minimum in liquid penetrant materials when testing nickel based alloys? |
A. | Sulphur |
B. | Oxygen |
C. | Carbon |
D. | Nitrogen |
Answer» B. Oxygen | |
14. |
Which of the following is the most desirable method of pre-cleaning a test piece prior to penetrant testing? |
A. | Sand blasting |
B. | Vapour degreasing |
C. | Emery cloth |
D. | Wire brushing |
Answer» C. Emery cloth | |
15. |
For adequate test results, the black light used in fluorescent penetrant examination should provide what minimum black light intensity at the test surface? |
A. | 100 foot candles per square centimetre |
B. | 1000 microwatts per square centimetre |
C. | 800 foot candles |
D. | 35 microwatts per square centimetre |
Answer» C. 800 foot candles | |
16. |
What minimum warm-up time is required for acceptable performance of a mercury Vapour arc black light? |
A. | None |
B. | 2 minutes |
C. | 5 minutes |
D. | 10 minutes |
Answer» D. 10 minutes | |
17. |
Which of the following penetrants must be treated with an emulsifier prior to water removal? |
A. | Solvent removable |
B. | Water washable |
C. | Post emulsifiable |
D. | Fluorescent |
Answer» D. Fluorescent | |
18. |
A penetrant testing method in which an emulsifier, separate from the penetrant, is used is called: |
A. | Solvent removable |
B. | Water washable |
C. | Post emulsifying |
D. | Self emulsifying |
Answer» D. Self emulsifying | |
19. |
When using a hydrophilic emulsifier, the amount of penetrant removed is most affected by: |
A. | Solution strength and time of spray |
B. | Penetrant dwell time |
C. | Emulsifier dwell time |
D. | Adequacy of pre-clean |
Answer» B. Penetrant dwell time | |
20. |
Which of the following is used in connection with hydrophilic emulsifier applied by immersion? |
A. | Brushing |
B. | Agitation |
C. | Drain-dwell |
D. | All of the above |
Answer» C. Drain-dwell | |
21. |
What maximum water rinse pressure is considered safe for removal of excess penetrant in the water washable penetrant process? |
A. | As low a pressure as possible, 50 PSI maximum |
B. | to 200 PSI |
C. | PSI maximum |
D. | to 500 PSI |
Answer» B. to 200 PSI | |
22. |
During the water rinse step of the water washable penetrant process, what is the desired angle of the spray to the surface? |
A. | Normal |
B. | 30 degrees |
C. | 45 degrees |
D. | 75 degrees |
Answer» D. 75 degrees | |
23. |
The temperature of water rinse used in the water washable penetrant process should be: |
A. | 60 to 110oC |
B. | 40 to 100oC |
C. | 16 to 43oC |
D. | 70 to 140oC |
Answer» D. 70 to 140oC | |
24. |
When using a water washable penetrant testing process, why should the water rinse temperature remain constant? |
A. | To avoid changes in rinse efficiency |
B. | To maintain the temperature of the part |
C. | To avoid over washing |
D. | To avoid under washing |
Answer» D. To avoid under washing | |
25. |
What additional surface preparation or cleaning must be performed on a machined or ground aluminium casting prior to penetrant testing? |
A. | Vapour degreasing |
B. | Etching |
C. | Detergent wash |
D. | Nothing |
Answer» C. Detergent wash | |
26. |
The advantages of using a visible solvent removable penetrant versus a post emulsified fluorescent penetrant is: |
A. | No UV light is needed |
B. | The technique is well suitable for site tests or spot checks |
C. | No water or emulsifiers are needed |
D. | No extra equipment is needed |
Answer» E. | |
27. |
Liquid penetrants can be further categorised by the removal method of excess surface penetrant: |
A. | Water washable |
B. | Solvent removable |
C. | Post emulsified |
D. | All of the above |
Answer» E. | |
28. |
A magnetic particle testing technique in which the test piece is magnetised and magnetic particles applied after the magnetising force has been removed is called the: |
A. | Magnetic method |
B. | Continuous method |
C. | Residual method |
D. | Discontinuous method |
Answer» D. Discontinuous method | |
29. |
The magnetism which remains in a piece of magnetisable material after the magnetising force has been removed is called the: |
A. | Tramp field |
B. | Residual field |
C. | Damped field |
D. | Permanent field |
Answer» C. Damped field | |
30. |
The ability of a material to remain magnetic after the magnetising force is removed is called: |
A. | Reluctance |
B. | Retentivity |
C. | Permeability |
D. | Electromagnetism |
Answer» C. Permeability | |
31. |
For direct contact magnetising methods, the magnetic field is oriented in what direction relative to the current direction? |
A. | Parallel |
B. | At 45 degrees |
C. | At 90 degrees |
D. | At 180 degrees |
Answer» D. At 180 degrees | |
32. |
For direct contact magnetising methods, the magnetic field is oriented in what direction relative to the current direction? |
A. | Parallel |
B. | At 45o |
C. | At 90o |
D. | At 180o |
Answer» D. At 180o | |
33. |
Over washing during excess penetrant removal is less likely with which penetrant testing process? |
A. | Solvent removable |
B. | Water washable |
C. | Post emulsifiable |
D. | Self emuslifying |
Answer» C. Post emulsifiable | |
34. |
Contrast is defined as the comparison between on different areas of the radiograph: |
A. | Density |
B. | Sensitivity |
C. | Sharpness |
D. | Latitude |
Answer» B. Sensitivity | |
35. |
It is easier to control developer coating thickness with a soluble developer than a water suspendable one because: |
A. | Less developer can be dissolved that suspended in water |
B. | It dries more rapidly on the test piece |
C. | Evaporation deposits a thin, even coating on the test piece |
D. | All of the above |
Answer» E. | |
36. |
Fluorescent penetrant indications are more visible than colour contrast penetrant indications because: |
A. | They reflect more light |
B. | They emit rather than reflect light |
C. | They contain a higher concentration of dye particles |
D. | Yellow and green contrast more than red and white |
Answer» C. They contain a higher concentration of dye particles | |
37. |
According to ASTM E709-95 the viscosity limit (measured in centi Stokes) of the wet medium (conditioned water) should not exceed: |
A. | 1 cSt |
B. | 3 cSt |
C. | 6 cSt |
D. | 4 cSt |
Answer» D. 4 cSt | |
38. |
Which of the following conditions would be most likely to cause strong, interfering surface waves? |
A. | High frequency transducers |
B. | Testing on a small diameter surface |
C. | Testing on a flat surface |
D. | Testing on a curved surface with a contoured wedge and transducer |
Answer» E. | |
39. |
Reflection indications from a weld area being inspection by the angle beam technique may represent: |
A. | Porosity |
B. | Cracks |
C. | Weld bead |
D. | All of the above |
Answer» E. | |
40. |
Contrast and definition are the two major factors that determine the of the radiograph: |
A. | Density |
B. | Sensitivity |
C. | Graininess |
D. | Intensity |
Answer» C. Graininess | |
41. |
Definition is defined as the measure of the of the outline of the image in the radiograph. |
A. | Density |
B. | Sensitivity |
C. | Sharpness |
D. | Latitude |
Answer» D. Latitude | |
42. |
According to ASME Section VIII, a linear indication is defined as an indication in which the length is equal to or greater than the width by a factor of: |
A. | 1 |
B. | 2 |
C. | 3 |
D. | 4 |
Answer» D. 4 | |
43. |
A dark, irregular indication which is located adjacent to the toe of the weld would probably be: |
A. | Undercut |
B. | Incomplete penetration |
C. | Porosity |
D. | Tungsten inclusions |
Answer» B. Incomplete penetration | |
44. |
A radiographic indication in a weld, characterised by two parallel dark lines in the film image, would probably be caused by: |
A. | Incomplete penetration |
B. | Lack of fusion |
C. | Slag inclusions |
D. | Tungsten inclusions |
Answer» C. Slag inclusions | |
45. |
A casting flaw which is formed when two masses of molten metal flowing from different directions flow together, but fail to fuse, is called: |
A. | A hot tear |
B. | Shrinkage |
C. | A cold crack |
D. | A cold shut |
Answer» E. | |
46. |
A straight, dark line in the centre of a weld bead image on film would be suspected of being: |
A. | Lack of fusion |
B. | A crack |
C. | Incomplete penetration |
D. | Root concavity |
Answer» D. Root concavity | |
47. |
When a casting is being non destructively examined for critical service, and the possibility of cracks exists, which of the following techniques would be best? |
A. | X ray radiography at 200 kV or less |
B. | Magnetic Particle or Liquid Penetrant testing |
C. | Radiography (X or gamma ray, depending on the thickness) |
D. | Radiography and either Magnetic Particle or liquid Penetrant testing |
Answer» C. Radiography (X or gamma ray, depending on the thickness) | |
48. |
According to ASTM E709-95 and API, a linear indication is defined as an indication in which the length is equal to or greater than the width by a factor of: |
A. | 1 |
B. | 2 |
C. | 3 |
D. | 4 |
Answer» D. 4 | |
49. |
A dark crescent shaped mark in the centre of a weld bead radiographic image would probably be: |
A. | A film artifact |
B. | Porosity |
C. | A tungsten inclusion |
D. | Root concavity |
Answer» B. Porosity | |
50. |
Use of a slower speed film improves the definition of the radiograph because the slower film: |
A. | Requires more exposure |
B. | Is more sensitive to X rays |
C. | Requires less voltage |
D. | Has finer grains |
Answer» E. | |