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This section includes 303 Mcqs, each offering curated multiple-choice questions to sharpen your Mechanical Engineering knowledge and support exam preparation. Choose a topic below to get started.
101. |
What is the maximum pressure required in a compression molding process? |
A. | 35 mpa |
B. | 40 mpa |
C. | 45 mpa |
D. | 50 mpa |
Answer» E. | |
102. |
Which of the following is the main advantage of using the electromagnetic forming process? |
A. | high speed |
B. | low maintenance |
C. | applicable to all materials |
D. | no spring-back |
Answer» E. | |
103. |
The process of electromagnetic forming does not require any kind of lubrication. |
A. | true |
B. | false |
Answer» B. false | |
104. |
Which of the following methods of forming is not the part of electromagnetic forming? |
A. | compression |
B. | expansion |
C. | shearing |
D. | counter forming |
Answer» D. counter forming | |
105. |
In the electromagnetic forming process, the forming pulse is kept longer to optimize the use of energy. |
A. | true |
B. | false |
Answer» C. | |
106. |
Metal used for electroforming process absorbs energy from the magnetic field to get deform. |
A. | true |
B. | false |
Answer» B. false | |
107. |
The magnetic field interacts with metal to generate heat in the metal which causes forming process. |
A. | true |
B. | false |
Answer» C. | |
108. |
In stretch forming, spring-back is a very complicated problem which causes trouble in operating machines during the process. |
A. | true |
B. | false |
Answer» C. | |
109. |
3 WORKING PRINCIPLE AND APPLICATIONS - HYDRO FORMING - RUBBER PAD FORMING - METAL SPINNING |
A. | forging |
B. | rolling |
C. | drawing |
D. | stretch forming |
Answer» E. | |
110. |
Stretch forming is a sheet metal forming operation in which shearing is taking place to deform the material. |
A. | true |
B. | false |
Answer» C. | |
111. |
Which of the following metal forming processes is best suitable for making the wires? |
A. | forging |
B. | extrusion |
C. | drawing |
D. | rolling |
Answer» D. rolling | |
112. |
Rolling is a forming process in which thickness of the metal plate is decreased by increasing its length. |
A. | true |
B. | false |
Answer» B. false | |
113. |
In metal forging process, the gravity drop hammers are operated by a ram using steam or pressurized air. |
A. | true |
B. | false |
Answer» C. | |
114. |
Which of the following manufacturing processes is mainly considered for producing the components of very high strength? |
A. | casting |
B. | forging |
C. | extrusion |
D. | rolling |
Answer» C. extrusion | |
115. |
Which of the following processes is not the type of bulk forming process in the metal forming? |
A. | bending |
B. | rolling |
C. | forging |
D. | extrusion |
Answer» B. rolling | |
116. |
Metal forming is a process in which the metal is deformed plastically to get into the desired shape. |
A. | true |
B. | false |
Answer» B. false | |
117. |
Which of the following metal forming processes performs squeezing out of material through a hole? |
A. | forging |
B. | rolling |
C. | drawing |
D. | extrusion |
Answer» E. | |
118. |
The metal forging operation can only be performed by manual means. |
A. | true |
B. | false |
Answer» C. | |
119. |
Forming is a process that changes the shape of the metal by changing its phase. |
A. | true |
B. | false |
Answer» C. | |
120. |
Rubber forming is a type of forming process in which polyurethane is used as a die material. |
A. | true |
B. | false |
Answer» B. false | |
121. |
Tangential stretch forming and simple stretch forming are quite similar to each other. |
A. | true |
B. | false |
Answer» C. | |
122. |
The stretch forming process is generally performed by using a hydraulic operated ram. |
A. | true |
B. | false |
Answer» B. false | |
123. |
Stretch forming is a process which involves tensile and bending forces during the operation. |
A. | true |
B. | false |
Answer» B. false | |
124. |
High volume rate of production can be possible by stretch sheet metal forming process. |
A. | true |
B. | false |
Answer» C. | |
125. |
Which of the following processes of metal forming is best suited for making products like aircraft wings and window frames? |
A. | forging |
B. | rolling |
C. | drawing |
D. | stretch forming |
Answer» E. | |
126. |
In stretch forming, forming limit curve (FLC) is defined as a locus of all the limit strains in different strain paths of the sheet metal. |
A. | true |
B. | false |
Answer» B. false | |
127. |
The centre of the extruded product can develop cracks called as? |
A. | centre cracking |
B. | centre burst |
C. | arrow headed fracture |
D. | all of the mentioned |
Answer» E. | |
128. |
For proper stretching operation, the metal sheet should be stressed above its yield strength. |
A. | true |
B. | false |
Answer» B. false | |
129. |
Which of the following defect is also known as fish tailing? |
A. | surface cracking |
B. | pipe defect |
C. | tearing |
D. | internal cracking |
Answer» C. tearing | |
130. |
Which of the following defect tends to draw surface oxides and impurities towards the centre of billet? |
A. | blow hole |
B. | cold shut |
C. | surface cracking |
D. | pipe defect |
Answer» E. | |
131. |
Which of the following defect is also known as bamboo defect? |
A. | blow hole |
B. | cold shut |
C. | surface cracking |
D. | pipe defect |
Answer» D. pipe defect | |
132. |
Which defect arises due to high friction or high speed? |
A. | tearing |
B. | surface cracking |
C. | tearing & surface cracking |
D. | flaking |
Answer» D. flaking | |
133. |
Extrusion is similar to? |
A. | rolling |
B. | forming |
C. | welding |
D. | casting |
Answer» B. forming | |
134. |
In which of the following process fluid medium is used to apply the load on the billet? |
A. | direct |
B. | indirect |
C. | impact |
D. | hydrostatic |
Answer» E. | |
135. |
In which of the following process frictional loss is eliminated at the billet container interface? |
A. | direct |
B. | indirect |
C. | impact |
D. | hydrostatic |
Answer» E. | |
136. |
In direct extrusion process at higher temperature which of the following is used to avoid friction? |
A. | oil |
B. | lubricants |
C. | molten glasses |
D. | wax |
Answer» D. wax | |
137. |
Which of the following is a type of extrusion process? |
A. | direct |
B. | indirect |
C. | impact |
D. | all of the mentioned |
Answer» E. | |
138. |
When forming “Z†sections, the product is twisted in the opposite direction to compensate the machine generated twist. |
A. | true |
B. | false |
Answer» B. false | |
139. |
When an asymmetrical section is roll formed, the finished product will have |
A. | camber |
B. | cross-bow |
C. | a twist |
D. | waviness |
Answer» D. waviness | |
140. |
What is camber in roll forming? |
A. | deviation of the strip edge from a straight line in horizontal plane |
B. | deviation of the strip edge from a straight line in vertical plane |
C. | difference in theoretical and actual elongation of the strip |
D. | waviness of the strip |
Answer» B. deviation of the strip edge from a straight line in vertical plane | |
141. |
During roll forming, the strain (elongation) of the outside edge fiber of the strip must remain below the uniform engineering strain (elastic limit). |
A. | true |
B. | false |
Answer» B. false | |
142. |
What will be the elongation if a 1in high section is formed in four passes in a mill having a horizontal distance (between passes) of 14in? |
A. | 0.04% |
B. | 0.16% |
C. | 0.63% |
D. | 0.50% |
Answer» B. 0.16% | |
143. |
What is “leg length†or “leg height� |
A. | the maximum vertical dimension of the profile |
B. | total length of the product |
C. | excess length of the product |
D. | maximum width of the section |
Answer» B. total length of the product | |
144. |
Which of the following is true in case of “too quick†forming (too few passes)? |
A. | it makes the tooling and the process uneconomical |
B. | it makes process easier |
C. | it distorts the product |
D. | eliminate the need of a skilled operator |
Answer» D. eliminate the need of a skilled operator | |
145. |
Which of following is necessary in order to have a good set of rolls? |
A. | short horizontal distances |
B. | small lead-in flanges |
C. | a smooth flow of material |
D. | less number of forming passes |
Answer» D. less number of forming passes | |
146. |
During roll forming, a flat strip is passed number of times through the rollers. |
A. | true |
B. | false |
Answer» B. false | |
147. |
The metal forging operation can be performed manually or by automation. |
A. | true |
B. | false |
Answer» B. false | |
148. |
In open die forging process, homogenous deformation of billet has occurred with uniform increase in its diameter. |
A. | true |
B. | false |
Answer» C. | |
149. |
Which of the following processes is mainly used for making the connecting rods? |
A. | casting |
B. | deep drawing |
C. | rolling |
D. | forging |
Answer» E. | |
150. |
Isothermal forging is also known as cold forging operation. |
A. | true |
B. | false |
Answer» C. | |