Explore topic-wise MCQs in Testing Subject.

This section includes 657 Mcqs, each offering curated multiple-choice questions to sharpen your Testing Subject knowledge and support exam preparation. Choose a topic below to get started.

1.

Which are the most common electrolytes used in Electrochemical machining?

A. sodium chloride
B. sodium nitride
C. sodium hydroxide
D. all of the mentioned
Answer» E.
2.

What are the other features of electrolytic solution in ECM?

A. non toxic
B. less erosive
C. less viscous
D. all of the mentioned
Answer» E.
3.

What are the main functions of electrolyte in Electrochemical machining?

A. conduct machining current
B. removal of debris
C. maintaining constant temperature
D. all of the mentioned
Answer» E.
4.

Which type of electrical conductivity is necessary for electrolytic solution?

A. low
B. medium
C. high
D. none of the mentioned
Answer» D. none of the mentioned
5.

State whether the following statement is true or false regarding the electrolytic solution. “In ECM, formation of passive film is recommended.”

A. true
B. false
Answer» C.
6.

How much should be the electrolytic solution?

A. highly expensive
B. inexpensive
C. all of the mentioned
D. none of the mentioned
Answer» C. all of the mentioned
7.

Electrolytic solution should ensure which type of anodic dissolution?

A. uniform
B. non-uniform
C. low speed
D. none of the mentioned
Answer» B. non-uniform
8.

Which of the following are the simplest methods for applying the insulation on tools?

A. spraying
B. dipping
C. all of the mentioned
D. none of the mentioned
Answer» D. none of the mentioned
9.

Which of the following factors are used to determine the tool geometry?

A. required shape
B. electrical conductivity
C. tool feed rate
D. all of the mentioned
Answer» E.
10.

Compared to the tool used in ECM, how should be the work piece size?

A. greater than
B. smaller than
C. same as tool
D. none of the mentioned
Answer» B. smaller than
11.

Which type of adjustment is to be done for gap voltages?

A. continuous adjustment
B. discontinuous adjustment
C. periodic adjustment
D. all of the mentioned
Answer» B. discontinuous adjustment
12.

What are the values of current densities used in ECM?

A. 0.1 to 2 a/cm2
B. 5 to 500 a/cm2
C. 600 to 1000 a/cm2
D. 1200 to 2800 a/cm2
Answer» C. 600 to 1000 a/cm2
13.

What is the value of voltage that the power supply unit supplies for ECM?

A. 0.01 to 1 v
B. 2 to 30 v
C. 50 to 80 v
D. 100 to 160 v
Answer» C. 50 to 80 v
14.

For high strength or rigidity, which type of coatings are recommended for metals?

A. other metal coatings
B. non-metallic coatings
C. all of the mentioned
D. none of the mentioned
Answer» C. all of the mentioned
15.

Electrolyte supply system should concentrate on which of the following factors?

A. pressure
B. supply rate
C. temperature
D. all of the mentioned
Answer» E.
16.

For large size machining, which type of facilities are used in ECM?

A. semi-automated facilities
B. automated facilities
C. automated & semi-automated facilities
D. none of the mentioned
Answer» D. none of the mentioned
17.

What is the role of power supply unit in ECM equipment?

A. giving feed to tool
B. electrolyte supply
C. power supply
D. none of the mentioned
Answer» D. none of the mentioned
18.

In ECM equipment, what is the role of electrolyte supply system?

A. giving feed to tool
B. electrolyte supply
C. power supply
D. none of the mentioned
Answer» C. power supply
19.

Feed control system is responsible for which action in ECM?

A. giving feed to tool
B. electrolyte supply
C. power supply
D. none of the mentioned
Answer» B. electrolyte supply
20.

Which of the following come under the main components of ECM?

A. feed control system
B. work piece holding devices
C. electrolyte supply system
D. all of the mentioned
Answer» E.
21.

Which of the following reactions take place at cathode?

A. generation of hydrogen
B. dissolution of iron
C. dissolution of nacl
D. all of the mentioned
Answer» B. dissolution of iron
22.

Negatively charged particles (anions) move towards which electrode?

A. anode
B. cathode
C. anode & cathode
D. none of the mentioned
Answer» B. cathode
23.

Positively charged particles (cations) move towards which electrode?

A. anode
B. cathode
C. anode & cathode
D. none of the mentioned
Answer» C. anode & cathode
24.

Which of the following reaction takes place at anode?

A. generation of hydrogen
B. dissolution of iron
C. generation of hydroxyl ions
D. none of the mentioned
Answer» C. generation of hydroxyl ions
25.

Which of the following reactions takes place at the electrodes?

A. generation of hydrogen
B. dissolution of iron
C. dissolution of nacl
D. all of the mentioned
Answer» E.
26.

Of the following, electrolyte removes which of the dissolution products?

A. metal hydroxides
B. heat
C. gas bubbles
D. all of the mentioned view answer
Answer» E.
27.

State whether the following statement is true or false regarding the theory of ECM. “Application of P.D (potential difference) lead to occurrence of several reactions.”

A. true
B. false
Answer» B. false
28.

What is the value of velocity with which, electrolyte flows in the inter electrode gap?

A. >1 m/s
B. >3 m/s
C. >5 m/s
D. >10 m/s
Answer» D. >10 m/s
29.

What are the values of voltages used in ECM?

A. 1 to 8 v
B. 10 to 30 v
C. 40 to 80 v
D. 90 to 110 v
Answer» C. 40 to 80 v
30.

How does the current pass between the two electrodes in ECM?

A. electrolytic solution
B. direct contact of electrodes
C. all of the mentioned
D. none of the mentioned
Answer» B. direct contact of electrodes
31.

Chemical equivalent is the ratio of which of the following factors?

A. work piece valence to the atomic weight
B. atomic weight to work piece valence
C. tool valence to molecular weight
D. molecular weight to tool valence
Answer» C. tool valence to molecular weight
32.

Amount of mass dissolved is directly proportional to which of the following quantities?

A. amount of electricity
B. frequency of vibrations
C. amplitude of oscillations
D. all of the mentioned
Answer» B. frequency of vibrations
33.

The chemical reactions occurring at electrodes are called with, which of the following names?

A. anodic reactions
B. cathode reactions
C. all of the mentioned
D. none of the mentioned
Answer» D. none of the mentioned
34.

The system which consists of electrolytic solution and electrodes can be referred to as

A. electrolytic cell
B. electrode system
C. electrolytic system
D. electrode cell
Answer» B. electrode system
35.

Electrolysis occur when which of the following takes place between electrodes?

A. electric current flow
B. electron flow
C. all of the mentioned
D. none of the mentioned
Answer» D. none of the mentioned
36.

Which of the following material removal mechanisms is implemented by ECM?

A. mechanical abrasion
B. electrochemical dissolution
C. chemical corrosion
D. mechanical erosion
Answer» C. chemical corrosion
37.

In the following scientists, who was the one to introduce first patent on ECM?

A. balamuth
B. steve o flawer
C. gusseff
D. mcgeough
Answer» D. mcgeough
38.

Which of the following are the limitations of Chemical milling process?

A. disposal of chemicals
B. limited scribing accuracy
C. surface imperfections
D. all of the mentioned
Answer» E.
39.

Simultaneous material removal using Chemical milling, results in which of the following?

A. improves productivity
B. reduces wrapping
C. minimizing part distortion
D. all of the mentioned
Answer» E.
40.

Of the following, which mechanism is used for the removal of material using Chemical milling process?

A. material vaporization
B. chemical dissolution
C. mechanical erosion
D. mechanical abrasion
Answer» C. mechanical erosion
41.

What is the value of material removal rate in Plasma Beam Machining process?

A. 50 cm3/min
B. 100 cm3/min
C. 150 cm3/min
D. 200 cm3/min
Answer» D. 200 cm3/min
42.

How much amount of tapers are occurred in Laser drilled holes?

A. no taper
B. negligible amount of taper
C. some amount
D. none of the mentioned
Answer» D. none of the mentioned
43.

Which of the following has high machining speeds in Laser Beam Machining?

A. metals
B. non metals
C. metal alloys
D. all of the mentioned
Answer» C. metal alloys
44.

What is the material removal mechanism of Laser beam machining process?

A. melt and evaporate
B. electro chemical corrosion
C. mechanical erosion of materials
D. electro chemical dissolution
Answer» B. electro chemical corrosion
45.

Laser beam machining uses which type of power sources for machining?

A. very low power
B. low power
C. medium power
D. high power
Answer» E.
46.

In wire-cut EDM process, material removal takes place by a series of discrete discharges between

A. di-electric fluid and the wire electrode
B. the wire-electrode and the workpiece
C. the workpiece and the cnc-table
D. wire electrodes
Answer» C. the workpiece and the cnc-table
47.

The materials which are not stress-relieved before machining by WEDM process can get distorted during machining.

A. true
B. false
Answer» B. false
48.

Which motion of tool is used for machining spherical surfaces in Electro discharge machining?

A. oscillatory
B. vibratory
C. rotary
D. all of the mentioned
Answer» D. all of the mentioned
49.

Which of the following electrodes are used for machining spherical surfaces in Electro discharge machining?

A. tubular electrodes
B. flat electrodes
C. cuboidal electrodes
D. all of the mentioned
Answer» B. flat electrodes
50.

What are the surface roughness values obtained while machining spherical surfaces using Electro discharge machining?

A. <0.1 µm
B. <0.3 µm
C. <0.5 µm
D. <0.7 µm
Answer» B. <0.3 µm