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				This section includes 382 Mcqs, each offering curated multiple-choice questions to sharpen your Mechanical Engineering knowledge and support exam preparation. Choose a topic below to get started.
| 1. | State whether the following statement is true or false about Magnetic abrasive finishing. “Mirror finishing, removed burrs with lowering the accuracy of the shape are achieved by MAF.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 2. | State whether the following statement is true or false about Magnetic abrasive finishing. “Higher rates of material removal are obtained, with an increase in amplitude and frequency.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 3. | State whether the following statement is true or false about magnetic abrasive finishing. “Increasing the magnetic flux density raises the rate of material removal in finishing.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 4. | State whether the following statement is true or false about Magnetic abrasive finishing. “Vibratory motion that is axial, is introduced in the magnetic field by the oscillation of magnetic poles.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 5. | State whether the following statement is true or false regarding the limitations of ECM. “In electrochemical machining, duplicating the tool is easier.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 6. | State whether the following statement is true or false regarding the limitations of ECM. “In ECM, cleaning and oiling of work piece need not be done after machining.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 7. | Compared to other processes, machining is done at voltages for high rates of material removal. | 
| A. | low | 
| B. | medium | 
| C. | high | 
| D. | very low | 
| Answer» D. very low | |
| 8. | ECM is used to the sharp edges produced after rough cuts. | 
| A. | enhance | 
| B. | dull | 
| C. | improve | 
| D. | none of the mentioned | 
| Answer» C. improve | |
| 9. | The cost of additional control hardware remain a fraction of total machining cost. | 
| A. | small | 
| B. | large | 
| C. | equal | 
| D. | none of the mentioned | 
| Answer» B. large | |
| 10. | Machining conditions leading to high accuracy are associated with surface roughness and productivity. | 
| A. | greater, greater | 
| B. | smaller, greater | 
| C. | greater, smaller | 
| D. | smaller, smaller | 
| Answer» C. greater, smaller | |
| 11. | What is the value of the overcut that is obtained using ECM? | 
| A. | 0.3 mm | 
| B. | 0.5 mm | 
| C. | 0.7 mm | 
| D. | 0.9 mm | 
| Answer» C. 0.7 mm | |
| 12. | It is difficult to machine inner radii smaller than and outer radii less than | 
| A. | 0.1 mm, 0.2 mm | 
| B. | 0.5 mm, 0.8 mm | 
| C. | 0.8 mm, 0.5 mm | 
| D. | 0.2 mm, 0.1 mm | 
| Answer» D. 0.2 mm, 0.1 mm | |
| 13. | Tool insulation that the side machining action is needed in the process of ECM. | 
| A. | limits | 
| B. | enhances | 
| C. | maintains | 
| D. | none of the mentioned | 
| Answer» B. enhances | |
| 14. | Between which values does the side gap’s surface roughness vary? | 
| A. | >1 µm | 
| B. | >3 µm | 
| C. | >5 µm | 
| D. | >7 µm | 
| Answer» D. >7 µm | |
| 15. | State whether the following statement is true or false about electrolyte in ECM. “Machinability in ECM is enhanced, when electrolyte is heated.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 16. | State whether the following statement is true or false regarding the working principles. “In ECM, grain boundary attacks remove the grains through electrolytic forces.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 17. | State whether the following statement is true or false regarding the electrolytic solution. “In ECM, formation of passive film is recommended.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 18. | State whether the following statement is true or false regarding the theory of ECM. “Application of P.D (potential difference) lead to occurrence of several reactions.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 19. | State whether the following statement is true or false regarding the applications of CHM. “Removal of thin surfaces, prior to inspection, is done for detection of hidden defects.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 20. | Which of the following non-metallic materials can be machined using the Chemical milling process? | 
| A. | plastics | 
| B. | glass | 
| C. | ceramics | 
| D. | all of the mentioned | 
| Answer» E. | |
| 21. | Which of the following is the most popular application for weight reduction of aerospace components? | 
| A. | shallow cuts | 
| B. | deep cuts | 
| C. | very deep cuts | 
| D. | none of the mentioned | 
| Answer» B. deep cuts | |
| 22. | Which of the following metals can be machined using the Chemical milling process? | 
| A. | copper | 
| B. | zinc | 
| C. | steel | 
| D. | all of the mentioned | 
| Answer» E. | |
| 23. | State whether the following statement regarding the limitations of CHM. “Welded areas etch, at a rate that is same as base metal.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 24. | State whether the following statement is true or false about advantages. “Extensive web areas and decorative finishes are not possible using CHM.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 25. | State whether the following statement is true or false regarding the advantages? “Capital cost of equipment, for machining large components, is relatively high.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 26. | State whether the following statement is true or false regarding the advantages of CHM. “As there are no stresses induced, machining of delicate parts is possible.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 27. | The depth of cut tolerances increases when machining depths at high machining rates. | 
| A. | very smaller | 
| B. | smaller | 
| C. | medium | 
| D. | larger | 
| Answer» E. | |
| 28. | State whether the following statement is true or false regarding surface finish in CHM. “The surfaces, which are machined using Chemical milling, will have regular lay pattern.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 29. | State whether the following statement is true or false about etching rates. “As the etching rate increases, low surface roughness values occur.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 30. | State whether the following statement is true or false about Chemical milling. “Maskants, applied on work pieces, are not responsible for CHM process.” | 
| A. | true | 
| B. | false | 
| Answer» C. | |
| 31. | State whether the following statement is true or false about etchants. “Etchants are used for controlling H2 absorption in case of Ti alloys.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 32. | State whether the following statement is true or false regarding maskants. “After etching, maskants should be removed easily and inexpensively.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 33. | State which of the following statement is true or false regarding Chemical milling. “Maskants are generally used in CHM, to protect the work piece from the etching chemical agent.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 34. | State whether the following statement about Chemical milling is true or false. “At higher temperatures, faster etching rates occur in Chemical milling.” | 
| A. | true | 
| B. | false | 
| Answer» B. false | |
| 35. | Special coatings applied on work piece materials in order to protect them from chemical reaction are known as | 
| A. | maskants | 
| B. | protective coverings | 
| C. | protective varnishing | 
| D. | none of the mentioned | 
| Answer» B. protective coverings | |
| 36. | Which type of thin cast layer is produced when we use EBM? | 
| A. | thin layer | 
| B. | thick layer | 
| C. | no layer | 
| D. | all of the mentioned | 
| Answer» B. thick layer | |
| 37. | How are the production times for a material in electron beam machining? | 
| A. | very small | 
| B. | small | 
| C. | moderate | 
| D. | long | 
| Answer» E. | |
| 38. | How much is the capital equipment cost of equipment used in EBM? | 
| A. | very low cost | 
| B. | low cost | 
| C. | moderate cost | 
| D. | high cost | 
| Answer» E. | |
| 39. | There is no limitation imposed on which of the following factors in EBM? | 
| A. | material ductility | 
| B. | surface hardness | 
| C. | surface reflectivity | 
| D. | all of the mentioned | 
| Answer» E. | |
| 40. | Which of the following are the advantages of EBM process? | 
| A. | drilling rates | 
| B. | no distortion | 
| C. | high accuracy | 
| D. | all of the mentioned | 
| Answer» E. | |
| 41. | 1 and 16000 Hz in Electron beam machining. | 
| A. | ± 10 % | 
| B. | ± 20 % c) ± 30 % d) ± 40 % | 
| Answer» B. ± 20 % c) ± 30 % d) ± 40 % | |
| 42. | What is the value of largest diameter of the hole drilled on EBM? | 
| A. | 0.5 mm | 
| B. | 1.0 mm | 
| C. | 1.5 mm | 
| D. | 2.0 mm | 
| Answer» D. 2.0 mm | |
| 43. | What is the value of energy required for bond breaking? | 
| A. | 10 to 20kv | 
| B. | 20 to 30kv | 
| C. | 30 to 40kv | 
| D. | 40 to 50kv | 
| Answer» B. 20 to 30kv | |
| 44. | What is the value of maximum depth of the hole drilled on EBM? | 
| A. | 10 mm | 
| B. | 20 mm | 
| C. | 30 mm | 
| D. | 40 mm | 
| Answer» D. 40 mm | |
| 45. | Which of the following are the applications of EBM? | 
| A. | hole drilling | 
| B. | slotting | 
| C. | perforation of thin sheets | 
| D. | all of the mentioned | 
| Answer» E. | |
| 46. | Which of the following lenses are used for refocussing the electrons in EBM process? | 
| A. | magnetic lens | 
| B. | electronic lens | 
| C. | magnetic & electronic lens | 
| D. | none of the mentioned | 
| Answer» D. none of the mentioned | |
| 47. | What are the values of power densities used in the EBM process? | 
| A. | 0.05 mw/mm2 | 
| B. | 0.55 mw/mm2 | 
| C. | 1.55 mw/mm2 | 
| D. | 2.55 mw/mm2 | 
| Answer» D. 2.55 mw/mm2 | |
| 48. | How much amount of energy is required for machining using PBM? | 
| A. | low | 
| B. | moderate | 
| C. | high | 
| D. | very high | 
| Answer» B. moderate | |
| 49. | Which of the following chemicals are used in PBM? | 
| A. | harmful chlorinated fluorocarbons | 
| B. | acid cleaning chemicals | 
| C. | dissolvable solvent chemicals | 
| D. | none of the mentioned | 
| Answer» E. | |
| 50. | What are the disadvantages of PBM? | 
| A. | large power supplies | 
| B. | heat produced | 
| C. | toxic fumes produced | 
| D. | all of the mentioned | 
| Answer» E. | |